Control Panels

No hammers. No crowbars. No contest. Cat Advansys tips and adapters improve jobsite safety, performance and reliability, with hammerless installation.

Cat ECS 100 Control Panel

The Cat ECS 100 generator set controller uses:
<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>System graphic icons and labels that allow for simple, comprehensive generator set operation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Easy-to use 8” color LED touchscreen display features scroll navigation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Generator set and remote-mount options are available</li>
</ul>

Cat® Energy Control System 100

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Island mode – single unit operation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>High visibility graphical touchscreen display with alarm/event descriptions, set points, engine and generator monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Intuitive navigation for display of power metering, protection, engine and generator parameters and tuning</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Lockout security provision to assure platform integrity with three programable security levels</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Support for 10 languages</li>
</ul>

Control Features

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Ethernet Modbus TCP for external communications</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Support of up to four remote HMI’s (sold separately)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Compatible with Cat Connect Product Link devices</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Embedded&nbsp;HMI Web Server</li>
</ul>

Communications

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Automatic mains failure with utility voltage sensing capability (open transition) and remote breaker or contactor control/monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Engine remote start integrity monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Single genset transient load relief (TLR)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Advanced Overcurrent Protection</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Arc Flash Maintenance Mode</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Basic programmable logic control (PLC) function</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>EPA Tier 4 integration</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Inducement override</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Real (kW) load histograms</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Status event log</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Real-Time Clock</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Programmable Cycle Timer (PCT)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Supports dynamic gas blending (DGB)</li>
</ul>

Advance Functionality

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Compliance with UL2200&nbsp;3rd&nbsp;edition requirements including UL6200&nbsp;functional safety requirements</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Local annunciation facilitates compliance to NFPA 110 (subject to local authority having jurisdiction approval)</li>
</ul>

Applicable Standards and Certifications

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Cat dealers have over 1,800 dealer branch stores operating in 200 countries</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements</li>
</ul>

World Wide Product Support

The Cat® Energy Control System 100 (Cat ECS 100) control panel provides all of the controls and system indicators in one easy to access interface.

Cat® Energy Control System 100 Control Panel

Cat ECS Control Panels

360� Exterior View (HTML)

360� Interior View (HTML)

Cat ECS 200 Control Panel

The Cat ECS 200 generator set controller uses:
<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>System graphic icons and labels that allow for simple, comprehensive generator set paralleling operation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Easy-to use 8” color LED touchscreen display features scroll navigation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Generator set and remote-mount options are available</li>
</ul>

Cat® Energy Control System 200

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Island paralleling – up to 32 genset operation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>High visibility graphical touchscreen display with alarm/event descriptions, set points, engine and generator monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Intuitive navigation for display of power metering, protection, engine and generator parameters and tuning</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Lockout security provision to assure platform integrity with three programable security levels</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Multi-language support</li>
</ul>

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Ethernet Modbus TCP for external communications</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Support of up to four off-package remote HMI’s (sold separately)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Compatible with Cat Connect Product Link devices</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Embedded&nbsp;HMI Web Server</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Advanced Paralleling Control Data Link (APCDL)</li>
</ul>

<ul>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Automatic mains failure with utility voltage sensing capability (open transition) and remote breaker or contactor control/monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Engine remote start integrity monitoring</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Generator circuit breaker control</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Single genset transient load relief (TLR)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Advanced Overcurrent Protection</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Arc Flash Maintenance Mode</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Basic programmable logic control (PLC) function</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Base load with utility</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Dead bus arbitration</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>EPA Tier 4 integration</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Inducement override</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Real (kW) load histograms</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Status event log</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Real-Time Clock</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Programmable Cycle Timer (PCT)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Supports dynamic gas blending (DGB)</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Failsafe Adaptive Load Sharing/Droop operation</li>
&nbsp;&nbsp;&nbsp;&nbsp;<li>Ring network topology for system resilience&nbsp;</li>
</ul>

The Cat® Energy Control System 200 (Cat ECS 200) control panel provides all of the controls and system indicators in one easy to access interface for multiple generator set paralleling operations.

Cat® Energy Control System 200 Control Panel

Microgrid Master Controller-Medium (MMC-M)

Power Grid Stabilization (PGS) module

Energy Time Shift module

Electric Power Ratings Guide

<ul><li>Configurations to optimize performance are based on minimizing fuel cost, optimizing engine operation, or maximizing system reliability. Reliability is improved with spinning reserve to respond to sudden load transients.</li></ul>

Reliable and Scalable

<ul><li>The option for remote monitoring offers complete system monitoring using Cat® Connect technology to provide real time performance and health of the installation.</li></ul>

Remote Monitoring

<ul><li>Interface to all control elements simplifying operator interactions for manual or automatic control of the distributed energy resources.</li></ul><ol><li>Grid Import / Export</li><li>The MMC is capable of local-manual black start operation</li></ol>

Renewable Integration

UL Listed to the following standards:<ul><li>UL508A</li></ul>

The Cat® Microgrid Master Controller-Medium (MMC-M) is designed for medium-to-large industrial/ commercial installations. The MMC-M will integrate a variety of traditional and renewable energy sources to provide overall monitoring and control of the assets. These assets may be either located at a common installation or dispatched over a wider region.

Image

Microgrid Master Controller-Medium

Monitoring / control, assets optimization

Ability to monitor and control the complete power infrastructure; PV panel inverters, energy storage, weather station and generator set

Power Infrastructure Control

Single vendor supply of all controls and components

Lowest Total Cost of Operation, Reduced Fuel Consumption, Improved Power Quality / Outage Resilience and Reduced Peak Power Demands

Performance

exterior_spinset

360° Exterior View (HTML)

Virtual Product Tour

Microgrid Master Controller-Small (MMC-S)

<ul><li>Configurations to optimize overall performance according to pre-programmed routines that can be adjusted via user-selectable criteria. The optimization routines can be based on several different parameters, such as minimizing fuel cost, optimizing engine operation, charging batteries from PV only or maximizing system reliability. The system may also be configured to provide a minimum level of spinning reserve online to respond to sudden load transients.</li></ul>

Asset Optimization

<ul><li>The distributed energy resources, including the photovoltaic (PV) system, energy storage system (ESS) and generator sets are controlled from the MMC-S. The MMC-S will determine the correct energy contribution from each of the distributed energy resources to maximize penetration from renewable energy sources and system reliability.</li></ul>

UL Listed to the following standards (certification pending):<ul><li>UL508A (pending)</li><li>CSA C22.2 NO. 14-18 (pending)</li><li>CULUS mark (pending)</li></ul>Declarations: CE Declaration of conformity<ul><li>IEC 60204-1 </li></ul>

The Cat® Microgrid Master Controller-Small (MMC-S) is designed for industrial/commercial installations. The MMC will integrate a variety of traditional and renewable energy sources to provide overall monitoring and control of the assets. These assets may be either located at a common installation or dispatched over a wider region.

Microgrid Master Controller-Small

The Cat® Microgrid Master Controller-Small (MMC-S)is designed for industrial/commercial installations. The MMC will integrate a variety of traditional and renewable energy sources to provide overall monitoring and control of the assets. These assets may be either located at a common installation or dispatched over a wider region.

Monitoring / control and asset optimization

Software Enabled Attachments are installed to match site requirements.

Configurations

Single vendor supply for all controls and components

The EMCP 4 includes the following controls: <ul> <li>Auto / Start / Stop Control</li> <li>Speed and Voltage Adjust</li> <li>Engine Cycle Crank</li> <li>Programmable Cycle Timer</li> <li>24-volt DC operation</li> <li>Environmental sealed front face </li> <li>Text alarm/event descriptions</li> </ul>

EMCP 4 Controls

<ul> <li>RPM</li> <li>DC volts</li> <li>Operating hours</li> <li>Oil pressure (psi, kPa or bar)</li> <li>Coolant temperature</li> <li>Volts (L-L & L-N), frequency (Hz) </li> <li>Amps (per phase & average)</li> <li>ekW, kVA, kVAR, kW-hr, %kW, PF</li> </ul>

Digital Indicators

The EMCP 4 has common LED indicators of the following warning and shutdown conditions <ul> <li>Low oil pressure</li> <li>High coolant temperature</li> <li>Overspeed</li> <li>Emergency stop</li> <li>Failure to start (overcrank) </li> <li>Low coolant temperature </li> <li>Low coolant level</li> </ul>

Warning / Shutdown Indicators

<ul> <li>Generator phase sequence</li> <li>Over/Under voltage (27/59)</li> <li>Over/Under Frequency (81 o/u)</li><li>Reverse power (kW) (32) </li><li>Reverse reactive power (kVAr) (32RV) </li> <li>Overcurrent (50/51)</li> <li>Overcurrent Thermal Damage Curve</li> </ul>

Programmable Protective Relaying

<ul><li>Six digital inputs</li> <li>Emergency stop pushbutton</li> <li>Six relay outputs (Form A)</li> <li>Two relay outputs (Form C)</li> <li>Two digital outputs</li> <li>One Analog Input</li> <li>customer data link (Modbus RTU)</li> <li>Accessory module data link</li> <li>Serial annunciator module data link</li> </ul>

The EMCP 4 is compatible with: <ul> <li>Remote CAN annunciator</li> <li>Remote serial annunciator</li> <li>Local Annunciator</li> <li>Remote Monitoring Software</li> <li>Digital I/O module</li> <li>RTD module</li> <li>Thermocouple module</li> </ul>

Compatibility

The Cat® EMCP 4 Control Panel provides all of the controls and system indicators in one easy to access interface.

The EMCP 4 Control Panel provides all of the controls and system indicators in one easy to access interface.

EMCP 4.2B Control Panel

Electric power EMCP 4.3 / 4.4 Remote Display

<ul> <li>Generator phase sequence</li> <li>Over/Under voltage (27/59)</li> <li>Over/Under Frequency (81 o/u)</li><li>Reverse power (kW) (32) </li><li>Reverse reactive power (kVAr) (32RV) </li> <li>Overcurrent (50/51)</li> <li>Overcurrent Thermal Damage Curve</li> <li>Current Balance (46)</li> </ul>

<ul><li>Twelve digital inputs</li> <li>Emergency stop pushbutton</li> <li>Five Analog output</li> <li>Sixteen digital outputs</li> <li>One Analog Input</li> <li>customer data link (Modbus RTU)</li> <li>Accessory module data link</li> <li>Serial annunciator module data link</li> <li>Ethernet SCADA (Modbus TCP)</li> </ul>

EMCP 4.3 Control Panel

EMCP 4.4 /4.4 Remote HMI Display

The EMCP 4 includes the following controls: <ul> <li>Auto / Start / Stop Control</li> <li>Speed and Voltage Adjust</li> <li>Engine Cycle Crank</li> <li>Programmable Cycle Timer</li> <li>24-volt DC operation</li> <li>Environmental sealed front face </li> <li>Text alarm/event descriptions</li> <li>Paralleling Mutiple Generator Set or Single Generator Set to Single Utility</li> </ul>

<ul> <li>Generator phase sequence</li> <li>Over/Under voltage (27/59)</li> <li>Over/Under Frequency (81 o/u)</li><li>Reverse power (kW) (32) </li><li>Reverse reactive power (kVAr) (32RV) </li> <li>Overcurrent (50/51)</li> <li>Overcurrent Thermal Damage Curve</li> <li>Current Balance (46)</li> <li>Bus Phase Sequence</li> </ul>

<ul><li>Twelve digital inputs</li> <li>Emergency stop pushbutton</li> <li>Five Analog output</li> <li>Seventeen digital outputs</li> <li>Two Analog Input</li> <li>customer data link (Modbus RTU)</li> <li>Accessory module data link</li> <li>Serial annunciator module data link</li> <li>Ethernet SCADA (Modbus TCP)</li> </ul>

The EMCP 4 is compatible with: <ul> <li>Remote CAN annunciator</li> <li>Remote serial annunciator</li> <li>Local Annunciator</li> <li>Remote Monitoring Software</li> <li>Digital I/O module</li> <li>RTD module</li> <li>Thermocouple module</li> <li>Supervisory Control Panel</li> <li>Master Control Panel</li> </ul>

Products

Parts & Support

Technology

Company

Careers

Control Panels

Cat® Energy Control System 100 (Cat ECS 100) control panel

Cat® Energy Control System 100 (Cat ECS 100) control panel

Cat® Energy Control System 200 (Cat ECS 200) control panel

Cat® Energy Control System 200 (Cat ECS 200) control panel

Cat® Microgrid Master Controller-M (MMC-M)

Cat® Microgrid Master Controller-Medium (MMC-M)

Cat® Microgrid Master Controller-Small (MMC-S)

Cat® Microgrid Master Controller-Small (MMC-S)

EMCP 4.2B Generator Set Controller

EMCP 4.2B Control Panel

EMCP 4.3 Control Panel

EMCP 4.3 Control Panel

EMCP 4.4 Control Panel

EMCP 4.4 Control Panel

20% OFF GENERAL DUTY UNDERCARRIAGE

Sign up to our newsletter

Products

Parts & Support

Technology

Company

Careers